{"id":404,"date":"2020-06-01T11:22:50","date_gmt":"2020-06-01T10:22:50","guid":{"rendered":"https:\/\/www.wfd2.co.uk\/btwp\/?p=404"},"modified":"2020-10-09T14:48:25","modified_gmt":"2020-10-09T13:48:25","slug":"in-control-with-coir","status":"publish","type":"post","link":"https:\/\/www.botanicoir.com\/de\/in-control-with-coir\/","title":{"rendered":"In control with coir"},"content":{"rendered":"

It\u2019s 15 years since Botanicoir began working with tomato growers to develop what was then a relatively new substrate for the crop. We talk to two early adopters about how it has evolved to meet the demands of today\u2019s production systems and the qualities they most value.<\/p>\n

Switching from one supplier of a basic substrate to another can take some getting used to for any horticultural business. For growers of long-season, high-value crops such as tomatoes, changing the type you use altogether is a decision of quite a different order.<\/p>\n

Stone wool slabs were for decades the only choice for much of the industry. But about 15 years ago, in response to a request from one of his supermarket customers, Andy Roe, production manager for Flavourfresh Salads\u2019 three tomato nurseries around Merseyside, began the search for an alternative. It had to be easily recycled, have a lower carbon footprint and do the job as well as stone wool.<\/p>\n

At the time, coir was beginning to make an important contribution as an ingredient to substitute for peat in growing media for ornamental crops, but few would have thought it had a place in tomato production. \u201cWe ran trials with coir, as well as some other materials, but initially couldn\u2019t find one with the quality and consistency we needed,\u201d says Mr Roe.<\/p>\n

Coir supplier Botanicoir was just starting up in the UK at the time and provided Flavourfresh with some growbags to try out. \u201cEven in that first year, we were getting results similar to the rest of our crop, so it dovetailed perfectly,\u201d he says.<\/p>\n

For the hydroponic crop it\u2019s all about moisture control \u00ac\u2013 get that wrong at the start and it can take months to bring plants back on track. \u201cIn coir, that\u2019s down to the way the fibres create a capillary action,\u201d says Mr Roe. \u201cToo many fine particles in the blend make it too wet but too high a proportion of the larger particles means it\u2019s too dry, there\u2019s nothing to hold the water. Getting that mix tailored for the crop is what gives you the ability to hold the water content you need during the day yet dry down quickly for overnight.\u201d<\/p>\n

There were issues early on, though, including with chloride levels which naturally accumulate in and on the coconut husks from which coir is derived, but these were quickly addressed. \u201cWe were having to modify our irrigation strategy to cope but I was impressed by how quickly Botanicoir, then still relatively new to the crop, worked out how to eliminate the problem,\u201d he says. \u201cThey also brought in a specialist adviser from the Netherlands to guide us and the other growers who were looking to switch to coir.<\/p>\n

\u201cOver the first few years of trials it was easy to see \u2013 with the same varieties, in the same greenhouses, with the same growing strategy \u2013 we were consistently achieving better yields, quality and flavour.\u201d<\/p>\n

Now, 95% of Flavourfresh\u2019s tomato production is on Botanicoir. \u201cThe only thing stopping it being 100% is one variety we grow that we\u2019re working on with the company to get the flavour we\u2019re looking for,\u201d he says.<\/p>\n

\"Figure

Andy Roe says his confidence in coir was helped from the start by the support he received from the company<\/p><\/div>\n

One of the reasons why APS Produce\u2019s 26ha nursery on the Isle of Wight moved over to coir was what happens to the substrate at the end of the crop. \u201cWe have around 6ha of organic production; we can compost the coir and use it in our organic soils,\u201d says the nursery\u2019s head of agronomy, Paul Howlett.<\/p>\n

\u201cThe only option for disposing of stone wool on the island is sending to landfill so being able to recycle the coir is better for us commercially and for the environment.\u201d<\/p>\n

He, too, had initial concerns over sourcing a coir of consistent quality. \u201cIt\u2019s a natural product,\u201d he says. \u201cSome we tried were too variable, with different wetting and drying characteristics in different bags sourced from the same supplier. As well as supplying a consistent product, we felt Botanicoir had the right level of interest in what we were doing and support for our trials.\u201d<\/p>\n

\"Figure

Paul Howlett worked with Botanicoir on the development of its Grow Cubes<\/p><\/div>\n

The two growers use slightly different Botanicoir blends. Mr Howlett works with Breeze XD, which, when fully wetted, holds 30.5% air and 51% water. With its inclusion of a high proportion of the larger particle sizes, he finds it \u2018can\u2019t be overwatered\u2019.<\/p>\n

\u201cGetting a good root system is crucial,\u201d he says. \u201cObviously that depends on the air to water balance in the slab and being able to dry down and rewet evenly and controllably \u2013 and that is determined by the blend of coir components.\u201d<\/p>\n

The crops at Flavourfresh are grown on a \u2018drier\u2019 substrate, Dry XD, which has an air content of 32.5% and water content of 48%. \u201cWe previously used Botanicoir Dry,\u201d says Mr Roe. \u201cI find the blend we use now particularly easy to rewet evenly after it\u2019s dried down; that gives us a lot of confidence against, for example, having a fault in the irrigation delivery.\u201d<\/p>\n

\"Figure

Botanicoir Dry XD is quick to hydrate but with very good drainage<\/p><\/div>\n

He believes it has helped with botrytis management, too. \u201cWe are seeing botrytis at maybe just 5% of what we used to and although we have no trials evidence I\u2019m sure the substrate is contributing.\u201d<\/p>\n

Mr Roe has recently been working with the company to see if there is any advantage to incorporating woodchip in the blend. \u201cWe knew from earlier trials that woodchip brings some microbial activity,\u201d he says. \u201cIn turn, that seemed to give us better plants with darker foliage, more generative growth and some yield gains.\u201d<\/p>\n

Trial bags produced for him were tested coincidentally at the same time as the nursery was trying different ways to manage root mat. \u201cWe ended up with no root mat in the crop growing in the coir with added woodchip,\u201d he says. \u201cOur water is recirculated so we were even more interested to see that we also failed to establish root mat in the adjacent trial on the standard coir.<\/p>\n

\u201cIt needs more investigation but I suspect it\u2019s the biological activity from the woodchip that\u2019s having an effect. If so, it\u2019s amazing that it seemed to protect not just the plants in those bags but, via the water, the whole block. We seem to have rid ourselves of root mat.\u201d<\/p>\n

Since the trial he\u2019s asked Botanicoir to make the woodchip blend as Flavourfresh\u2019s main commercial substrate \u2013 and it\u2019s even been given the name of G\u2019Roe Bags.<\/p>\n

Mr Howlett, meanwhile, was closely involved in the development of Botanicoir\u2019s Grow Cubes for the young plants. \u201cWe wanted something we could use to grow a good plant to transfer direct onto the coir bags,\u201d he says. \u201cThat air to water balance is just as critical for the young plant. We also worked with them to develop the \u2018tea-bag\u2019 material for the cover because it was important to us that it\u2019s fully compostable.\u201d<\/p>\n

Confidence in a supplier is particularly important when you\u2019re using a substrate that\u2019s essentially derived from the byproduct of another crop but both growers have seen for themselves Botanicoir\u2019s approach to production and quality control in Sri Lanka.<\/p>\n

\u201cWe were confident from the start because of the level of support we were getting anyway,\u201d says Mr Roe. \u201cBut it certainly helped to see the systems in place to clean, grade and test the product. There was a much higher degree of technology than I expected and the attention to detail in making the product as consistent as we need was quite humbling.\u201d<\/p>\n

Mr Howlett says he was especially interested in seeing what the working conditions were like in the factory.<\/p>\n

\u201cThis is important not just to growers but for our supermarket customers,\u201d he says. \u201cSo it\u2019s good to be able to say we\u2019ve seen the set-up for ourselves and are happy with it.\u201d<\/p>\n

While Andy Roe and Paul Howlett were among the first to explore coir as a tomato substrate, it has gained an increasing following in the past 15 years, both for the confidence it gives growers in steering the crop and for its ease of recycling at end of use \u2013 so much so that it\u2019s now estimated to be at the root of some 35-40% of all substrate-grown tomatoes.<\/p>","protected":false},"excerpt":{"rendered":"

It\u2019s 15 years since Botanicoir began working with tomato growers to develop what was then a relatively new substrate for the crop. We talk to two early adopters about how it has evolved to meet the demands of today\u2019s production systems and the qualities they most value. Switching from one supplier of a basic substrate… Read in full ><\/a><\/p>","protected":false},"author":2,"featured_media":407,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"related-post":[47],"class_list":["post-404","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","related-post-tomato"],"yoast_head":"\nIn control with coir - Botanicoir: Producers of Quality Cocopeat<\/title>\n<meta name=\"description\" content=\"It\u2019s 15 years since Botanicoir began working with tomato growers to develop what was then a relatively new substrate for the crop.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.botanicoir.com\/de\/in-control-with-coir\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"In control with coir - 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